The Challenge
Manufacturing generates terabytes of sensor, MES, and ERP data daily. Most of it sits in silos — unused, unleveraged, invisible. Leadership makes decisions on yesterday's reports while operators lack real-time context. The result: unplanned downtime, inflated scrap rates, and missed delivery windows.
Industry Focus
Discrete, Process, Automotive, CPG
What We Deliver
We connect your plant-floor systems (SCADA, MES, ERP) into a unified analytics layer. Our solutions run on Power BI + Fabric with ClickHouse for high-frequency time-series data — giving you sub-second dashboards across thousands of SKUs and production lines.
- OEE dashboards with real-time Pareto analysis
- Supply chain visibility (lead time, inventory turns, OTIF)
- Quality control analytics (SPC, DPMO, scrap trending)
- Predictive maintenance models for critical equipment
Stack
Power BI, Fabric, ClickHouse, Python
Outcomes You Can Measure
Our manufacturing clients typically see measurable improvements within the first 90 days of deployment. The combination of real-time visibility and automated alerting eliminates the delay between a problem occurring and a decision being made.
- 15–25% reduction in unplanned downtime
- Real-time scrap rate tracking with root-cause attribution
- Executive reporting automated — from 5 hours/week to zero
Impact
Faster decisions, lower waste